Disposal and recycling of spent tires

Project description

Processing plant auto tires by means of high temperature pyrolysis in particulate coke and heating oil.

A business plan is, detailed calculations.

Guaranteed sales of products.

Plant during the day, recycles 6 tons of tires.

With one ton of output:

1) 400 lbs. particulate coke by 10 rubles per kilogram.

2) 400 lbs. furnace fuel for 12 thousand rubles per ton.

3) 100 kg. of steel cord for 4 thousand rubles per ton.

4) 100 kg. pyrolysis gas ( ensures the operation of the plant)

The investment amount is 13 mil.RUB.

In Saint-Petersburg.

Principle of operation:

On the basis of the installation used the method of thermal decomposition of secondary raw materials to liquid products under the action of extremely high temperatures during oxygen starvation. It is the combination of super-high temperatures and lack of oxygen in the reactor allows to obtain products which in their characteristics are not inferior to gostowski products, and in some properties superior to the (do not have a specific, chemical smell, no volatile particulate coke, large internal surface, vzryvopozharnoj and much more).

Feedstock based on the enterprise passes the initial inspection of the presence of metal disks, rings and goes to a breaker. Tyres trucks are crushed (the size of the piece 30*20*20 see), and passenger car tires and tires smaller diameter do the work without cutting, which saves time, labor and electricity costs.

Material is loaded into the basket and fed to the reactor in the boot blocks where under the influence of hydraulics enters the reactor. There is primary run setup, and exit to operation mode for 1-2 hours. Gas-vapor mixture obtained in the reaction, superheated to a temperature of 1200 0 C is fed via pipeline to a cyclone where the separation of suspended particles from steam-gas mixture and partially condenseries heating oil. Design feature of the cyclone at this stage allow to maximally separate all the impurities from the gas mixture thereby to obtain good quality furnace fuel. The next stage in the fridge the condensation of the main mass fuel stove, this is achieved by maintaining a constant temperature from + 15 to + 30 0C with cooling towers and chiller. At the last stage of the scrubbers is the final condensation of steam-gas mixture after which the pipeline leads to the furnace afterburner and the fans medium pressure.

Particulate coke with a metal cord is unloaded from the lower part of the discharge reactor as it is waking up in the bunker, and doesn't require any stopping of the action process. This technological solution allows to save not only energy, but also to get good performance and quality product. Next, on the magnetic separator separates the metal from the particulate coke, the product is packaged and sent to customers.

Constant monitoring of the environment the company has shown that emissions of harmful substances in the entire history of observations is not fixed. This suggests that the technology used to create this installation has the highest level of ecological and industrial safety.

The process of loading material into the reactor continuously without stopping the reactor, which significantly simplifies installation and has a significant positive effect on cost, and manufacturability of the overall process.

To install a redundant scheme is applied condensation of vapor-gas mixture that allows you to work 365 days a year without routine stops and have a backup line in case of an accident or emergency stop.