Waste-processing complex on 100000 tons per year

Project description

Recycling is a very profitable business. If the West has been doing this for a long time and have made progress, we have this industry only just beginning to emerge. This means that the path to market for those who seriously intend to capitalize on the debris open!

Man “produces” in a year up to 400 kg of household waste. In the average garbage can about 25% are food scraps, 5-10% — paper, 50% polymers, the remainder being metal, textile, rubber, glass and other waste.

The composition of MSW theoretically allows you to use 60-80%of the total as raw materials for industry

Waste-processing complex for 100,000 t/year will bring from 60,000 tonnes recycled waste: pet bottles, cardboard, paper, polymers(HDPE, LDPE, PP), color black scrap, glass, etc.

And that's just on the Assembly and sorting of garbage.In the United States and Europe, not only sorted, but also processed into pure starting material(polymer granulates of different kinds, pulp(of crushed paper 1 2 3 etc. varieties), crumb rubber(fraction) glass, etc.)

Profitability in the 3rd year of operation may reach 40-50% since the market of polymers, waste paper, glass cullet is huge.

More detail in my business plan.

Market analytics

As shown by Western statistics activities of Plants for the waste even when using deep-processing techniques and successful activities in the market, even in the processing of 100,000 tonnes of waste per year to reach profitability in a few billion rubles.

Considering the average data, the total number of population of the Russian Federation is 143, 9 million. Today

Russia has 243 recycling plants, waste sorting complexes 50 and 10 incineration plants. While landfills are busy seven million hectares of land. Every year they take out more than 250 cubic meters of solid municipal waste.

The Leaders Of The Moscow And St. Petersburg In Russia. According to statistics, in 2016 the residential areas has taken 282, 3 million cubic meters of solid waste. To the incinerators was sent only 2, 4% at processing facilities — 7%, the remaining 90, 6%, or 255, 2 million tons of waste buried in landfills, and landfills.

I would like to consider the construction of waste processing complex in Nizhny Novgorod region since in major Metropolitan areas is the market is saturated.

Environment Minister Arseny Drjahlov reminded that in the Nizhny Novgorod region to date, commissioned five new complexes: on the Moscow highway, in Gorodets, Balakhna, Bogorodsk and Kstovo districts. According to him, the need to build four more of such a complex. In other words, the recycling market has not yet been filled.

The market situation for waste management in the Nizhny Novgorod region

I want to draw public attention to the fruits of the state program "environmental Protection in Nizhny Novgorod region" (the former regional target program "Development of system of the reference with production wastes and consumption in the Nizhny Novgorod region 2009-2014, 2015, 2016"). Let me remind you, the terms of the program stipulate that to its end in the region will operate for 9 of the landfills for solid municipal waste with the presence of waste sorting complexes.

What we have at the beginning of August 2017. The landfill at the territory of Dzerzhinsk "Novoivankovo". Serves Nizhny Novgorod (with the exception of the Sormovo district), Dzerzhinsk, Volodarskiy district. Category of land which is a polygon refers to the lands of settlements, which is contrary to the requirements of the Federal law No. 89 of 24.06.1998. Exploiting the company "the MAGICIAN-Grup". The investment program is not adopted, but adopted investabanka. Rate 146 RUB plus RUB investabanka 162, a total of 308 RUB. for 1 m3.

Polygon in Balakhna district. Serves Balakhna, Chkalovsky districts, the Volga, the Sormovsky district of Nizhny Novgorod. Operates a company "waste Management" NN. For a new landfill lack of public environmental and construction expertise, land near the landfill that has the purpose of land settlements, for the construction of industrial premises. Rate of about 300 rubles (estimated rate of about 500 rubles.)

Under the concession agreement construction costs amounted to 600 million rubles For the needs of the polygon in Sormovo district built reloading station cost 200 million rubles According to the experts, under the guise of Overdrive built screening plant, thus not passed the state ecological expertise, as well as violation of CVD.

The polygon in the Bogorodsk district. Serves Bogorodsk, Pavlovsky, Sosnowski, Vachskiy district. Exploiting the company "ORB-NN". The construction of the landfill marked by great unrest among the local population, lack of construction oversight by competent authorities for construction). The rate of RUB 309 Investment program is not adopted. Construction costs about 150 million rubles. in the city of Bogorodsk operates an old landfill (by court decision, valid until 31 December 2015). On the territory of the Pavlovsk district has landfill MSW with the presence of a perpetual license. The rate is about 60 rubles. The investor of the landfill proposes to consider the issue of its withdrawal from the regional program on the basis of alternative methods of waste management, while ensuring the upgrade rate for the population is not higher than 120 rubles per 1 m3 for 6 years.

The polygon in the Gorodets area. Serves the urban district of Bor and Semenov, Gorodets (with the exception of the TRANS-Volga region), Sokolsky, Koverninsky areas left part of Lyskovsky and vorotynsky areas. Operates the landfill company "waste Management"NN.

The construction of the landfill also marked by great unrest among the local population. The reasons for the discrepancy space for the construction on hydrogeological grounds, the discharge from the environmental review of the project, improper installation of tanks for collection of leachate on the body of the landfill and other problems. Rate of about 300 rubles (the estimated rate of RUB 497). Under the concession agreement the cost of construction of RUB 540 million At the same time on the territory of the Semenov city district has landfill MSW with the presence of a perpetual license. The rate is about 50 RUB the Head of districts and MPs complain about lobbying by the Ministry of ecology in Nizhny Novgorod region of interests of CJSC "waste Management" NN by direct action (in all meetings together with representatives of commercial organizations present Deputy Minister Natalia mochalina defending the transfer of the waste streams at the landfill). Such meetings, threats to close all the carriers with the introduction of regional operator and held in the Bor district, and Sormovsky area Bottom.

The ground in the Kstovo district serves the city of Kstovo and Kstovsky district. The company operates the "real-Kstovo", the polygon is constructed, put into operation. The investment program is not adopted. The rate of about 1500 rubles per ton of waste. Construction costs 150 million.

Landfill in the city district city of Vyksa city district serves the city of Vyksa, Navashino, the Kulebaki district. Exploiting the company "Prospects". All examinations at the landfill do not exist. Its construction marked by great unrest among the local population. The reasons for the discrepancy space for the construction on hydrogeological grounds, the presence of close to a military airfield and other reasons. Map to waste disposal frozen. At the moment, selected a new site for construction of the landfill. Possible launch in 2018. Thus in Kulebakskiy district

operates the landfill of MSW with the presence of a perpetual license. In addition, in Vyksa, OOO "VMZ-Komfort" operates the landfill of wastes at the plant of OJSC VSW. OJSC VMZ issued a positive conclusion of state ecological expertise for the reconstruction of the landfill and the construction of the second map. In the project materials is that you may waste storage on the first map, the limit of which had long been exhausted, until the commissioning of the second map the Department of public relations and mass media of administration of Vyksa. As for the neighboring Navashino district, as of June 2015 there is no your company for waste management. The district serves; the company.

The ground in the Vadskiy district serves Arzamas, Ardatov, Arzamas, Vadskiy, ascension, Dalnekonstantinovsky, Diveevo Gari, Perevozskaya, Pochinkovskiy, shatkovskiy districts, city district the city of Pervomaisk. All the necessary expertise available. According to media reports, the investor (CJSC "waste Management" NN) plans to invest in the construction of 850 million rubles. at the same time in Sarov, Dalnekonstantinovsky, Pochinkovskiy, Perevozskaya districts, there are MSW landfills with the presence of a perpetual license. In Diveevsky area of the polygon MSW with license until 2016. In R. p. Voznesenskoe also has a MSW landfill with the presence of a perpetual license.

Polygon Sergach district serves Bol, Bol, Buturlinskaya, Gaginskaya, Knyagininskiy, Sochi, pil'ninskaya, Sergach, sechenovskiy, Spassky areas, the right Bank of Lyskovsky and vorotynsky areas. All the necessary expertise available. In pil'ninskoe the district operates the landfill of wastes with the presence of a perpetual license. The deputies of the city addressed the Legislative Assembly of Nizhny Novgorod region, indicating they do not consent with the regional program and the possibility of exit.

The ground in the Uren district serves Varnavinsky, Vetluzhskiy, resurrection, Krasnobakovsky, Tonkin, Tonshaevskiy, Uren Bol regions, the urban region the city of Izmir. Expertise do not exist.

Based on the above, we can say that at the moment launched and operated in accordance with the program, only five landfills: Landfill company "MAG Group" in Dzerzhinsk, a site of the company "waste Management" NN in Sochi, the site of the company "waste Management NN" in Balakhna, polygon company "ORB-NN" in Bogorodsk, polygon company "EKO-real" in Kstovo. There are three waste sorting complex in Gorodets, Balakhna and Bogorodsk. The investments of pension funds in the construction of the Gorodets and Balakhna amounted to over RUB 1 billion In the adopted program of the investor in the territory of the Gorodetsky district adopted the calculations of the volume of liquid selection of recyclable materials. So, in 2014, claimed 20% and increasing to 50%. Thus, with the use of linear, one-step sort of technological peak selection, will not exceed 15%. According to the report, the Issuer's activities the company CJSC "waste Management NN" for two years, unprofitable.

Meanwhile, in the four municipalities are implementing the system of separate waste collection. In Dzerzhinsk, the company "REMONDIS" is this work without any support from the government. The company was forced to adjust to the negative forecast their business plans. From 18 June 2015 the management company has terminated the agreement for waste disposal with this company. Kstovo is engaged in the company "EKO-real" (also no further support at all levels of government). On The Bor with the assistance of the Deputy Cuprina and administration of city district the most successful than in other areas, a system of separate waste collection. In Nizhny Novgorod

separate waste collection is supported by the Association of Nizhny Novgorod entrepreneurs in the field of waste management.

I want to note that the high tariff for waste disposal, transport distance, presence of so-called "savages"-carriers, engaged in transporting waste without a license, a negative impact on the economy of polygons, since it cannot provide 100 % delivery of the waste. Resolution of the government of Nizhny Novgorod region from 30 August 2012 № 584 "On approval of the scheme of arrangement inter-municipal waste disposal facilities on the territory of Nizhny Novgorod region", which regulates the distribution of waste streams to landfills (depending on service area), is a recommendation, because the imperative would be in direct conflict with Federal law on protection of competition. But the decision of the regional government dated 23 June 2015 № 393 "About the procedure and conditions for collection, transportation of waste", which, on the one hand, obliges the local self-government and third party organizations to implement separate collection of waste from musoropererabotka, and selected raw materials to bring to the landfill, completely destroys the motivation to develop the system for separate collection. This decision recognized as unlawful (Decision in case No. 1390 FAS 52-10/15). But was issued a new – from 26.01.2016, No. 21 – full backup.

The presence of waste disposal facilities that are not included in the program, of licenses with indefinite validity allows us to say that closing these facilities will be possible only in case of issuance of new licenses by the Department of Rosprirodnadzor after 01.01.2019 years (when there are legitimate reasons for this). Often carriers because of the economic attractiveness of selecting data ranges for waste disposal that does not contradict the law.

On the example of Nizhny Novgorod, we can say that many carriers "savages" to dump waste in industrial zones, in ravines on the territory of garage cooperatives, garden associations ("Spring" street Casinoi, "Rocket" in the Nizhny Novgorod region, the dump on Ankudinovka for "Sberbank", the landfill in the area of treatment for rowing the channel, Shuvalovsky industrial zone, waste from repair Molitovskiy bridge from prospect Youth settled in the city), on-site supposedly closed landfill (Igumnovsky polygon). Full, I find the lack of control on the part of the Ministry of ecology in Nizhny Novgorod region on the implementation of regulations for the transportation and placement of construction waste at landfills has led to the fact that up to 90% of such waste does not reach landfills. In rural areas the situation with the landfills is even worse. In each municipality, and each village has its own landfill. The work of the Supervisory authorities to curb this illegal activity is not conducted, resulting in impunity of offenders.

I think that the reason for the failure of the aforementioned programs is the lack of a common legislative framework at all levels of government in its development; the lack of coordination of joint, legal actions between the Federal, regional and municipal authorities in its implementation; the lack of clearly defined mechanism in the construction of polygons from scratch; the lack of professionally trained specialists in the field of construction and operation of waste disposal facilities, logistics and transport of waste. So, the terms of reference of the regional environment for investors is not supported by any guarantees, not only make money but also to return invested money. The economic component of the investment have not been considered by officials. In the absence of the adopted investment program, and hence the rate includes the cost of construction of waste sorting complex, enterprises came under fierce pressure from the

the Ministry of environment, which by all means is trying to force these companies to build a waste sorting complexes without any guarantees of return on investment. The range of rates for waste disposal in the region is a fork from 60 to 300 rubles If you exclude the cost of removal and disposal of waste from maintenance of homes in a public service-burdening the tariff burden on the population will increase significantly.

There is retreat from the initial stage of the program "separate waste collection from the population", expressed in building of wrong and economically inefficient technological chain of receipt of waste at the landfill, because the main goal should be maximal reduction of the volume of incoming wastes (called "tailings") to embed. Sort previously sorted waste is impractical for two reasons: the economic unprofitability and great technical complexity. It turns out that you want to sort 100% of waste volume in order to withdraw the 10% fractions are to be disposed. In this regard, the hardware specifications should be adopted based on the weight, which is 10 times the weight of recyclable raw materials, and will require lots of work. The cost of salvage (materials that must be disposed of and re-selling) is not so high to pay depreciation on equipment and to cover operational costs. It turns out that the conveyor must handle 90% of the waste mass, which is of no interest and will be taken to the landfill.

As for technical difficulties, recyclable materials contaminated with organic waste, must be removed. The fact that a liquid secondary raw materials are literally lost in the flow of mixed waste, which prevents the use of some automated systems, such as magnetic separators, electric separators Foucault, ballistic

separators. Working with mixed waste also poses serious problems of occupational health.

In justification of divergence from the method of separate collection programs, you can hear that it is very difficult to force people to sort waste in different containers, but once the basic principles of the program are to reduce the negative environmental impact and maximum return to the secondary use of waste, it was possible to provide a small, inexpensive sorting lines directly to transfer stations, followed by grinding and pressing the "tails" for transportation to the landfill. I am sure that the selection of useful fractions it is necessary to produce at the stage of separate collection of musoroprovodnaja. This achieves maximum economic and environmental efficiency.

Burdening rates, the lack of additional funding leads to the maximum procrastination of municipalities from the program, which creates an unfavorable investment climate. Unfortunately, there is no massive propaganda in the society of this program from its direct customer.

The situation with industrial waste in the Nizhny Novgorod region is also critical. Such large enterprises, as "LUKOIL", "SIBUR", "RusVinyl", machine-building plants were left alone with the problem on placing of industrial waste. Due to the lack of specialized landfills need to be exported to other regions (which significantly increases transportation costs). As a result, they were often disposed of in the territory of the region (let me remind you about the situation in Vyksa, Gorodets) providing false documents.

In summary, I want to say that the negligence of employees of the Ministry of ecology in Nizhny Novgorod region the time of the Minister Nebula to implementation of the program, the merging of the bureaucracy of the Ministry

investor of pension money, namely, promoting the interests of only one company – JSC "Management of waste" NN — led to the fact that in the Nizhny Novgorod region will create the critical environmental situation in the area of waste management.

 Analysis of the market and competitors (range, prices, demand, shots, etc.)

 Range: Type of solid waste Percentage of waste in the total mass of solid waste %

 Waste paper 37, 0

 Food waste 24, 0

 Small fraction (less than 15 mm) 9, 0

 Glass 5, 5

 Textiles 5, 5

 Polymeric materials 5, 3

 Vegetable waste, wood 4, 9

 Ferrous metals 4, 3

 Leather, rubber, 1, 5

 1 bone, 1

 Inorganic waste 0, 8

 Non-ferrous metals 0, 1

 Other waste 1, 0

The cost of acceptance of waste sent for recycling.

View of TBO Value of RUB/t

Waste 5 000

Cullet 4900

Tires used in automobile 3 000-5 500

Used tires/truck 2 000-4 500

Batteries 8 600

Rags 600-1 000

Plastic 7 000

Black scrap 6000

Color scrap 35000

Average morphological composition of solid waste in the Nizhny Novgorod region in %

Waste paper 10

Glass 9

Plastic 10

Food waste 33

Other 34, 5

Ferrous metals 3

Non-ferrous metals 0, 5

Not difficult to calculate what the money fly past, knowing that annualized is buried up to half a million tons.

When working in 2 shifts and stable shipment of MSW from 10 trucks per day, you can get to profitability at 35-40%.Of the 100,000 tonnes of recycled waste a year out of 60000-80000 tons of sorted trash. Knowing market prices for sorted raw materials it is possible to calculate the gross income for the year.

So, a Plant for waste treatment as a business is highly profitable and promising for the competent organization of production, despite tougher conditions in the market. The number of enterprises and municipalities, as well as citizens, producing trash, is growing.

Therefore, the demand for waste disposal will only increase. The relevance of this trend in now attaches economic crisis, state intervention in the decision of problems of construction of plants for the waste management. Construction of Plant for waste processing may subject to major investments that bring high returns and pay for production in the next 2-3 years. Therefore, investment in its creation is justified.

Monetization sources

Advertising on local channels and Newspapers;

the creation of a site; collaboration with the HOA and all nonmunicipal institutions

Sales strategy and marketing

Analyzing the situation on the market of the enterprises on waste management, the following should be noted: despite the fact that the number of participants of the market of services for the recycling and sale of recyclables increased, this increase is insufficient to meet the needs of society, the amount of potential consumers remained at the same level. It is necessary to carry out a complex of measures on formation of consumer opinions, since in the minds of citizens, in most cases, recycling is associated with hiding behind the horizon landfills, with gulls hovering above them, that is partly true. The following measures are necessary for the formation of consciousness that purchase this product directly from the manufacturer: advertising in specialized magazines and on their websites to reach a specialized audience of consumers; advertising in schools preparing managers and employees of state and municipal management; website creation; creation of infrastructure and working conditions. It is a specialized audience able to appreciate and understand the need for the services and products of the Plant for the waste management for the economic activity of the enterprise. Also effective can be considered is at the stage of training of management personnel for the sectors of industrial production, public administration and municipal management. When

teaching in these schools formed the consciousness of managers, who will in the future generate the cost through the conclusion of contracts with suppliers of secondary raw materials for the production and processing of production wastes.

Project detailed information is available to investors after authorization.

Project detailed information is available to investors after authorization.

Translated by "Yandex.Translator"
Project No. 36696
Created on: 26.07.2018

Russia, Nizhny Novgorod Oblast


Project price: 75 000 000

Investments volume: 75 000 000


Stage: Business for sale


Website: возможное название ООО "Эко-Долг"


1197 reviews

Contact details of entrepreneur

Lyapin Vladimir Nikolaevich

Russia, Nizhny Novgorod Oblast
Waste treatment