The construction of a plant for the production of ceramic building materials

Project description

The aim of this project is the construction of a modern plant for the production of ceramic building materials in the Orenburg region (Energetik settlement, Novoorskogo district) on the basis of the bish-Abinskogo and Kumykskogo deposits of refractory clays.

The product of the production Organisations of the brick factory is of brick and ceramic stones according to GOST 530-95 "Brick and ceramic stones" and brick front GOST 7484-78 "Brick and stone cladding".

The project identified the production capacity of the facility 156 thousand tons of finished products per year 60 million pieces of brick per year a weight, per garment 2, 6 kg (for a given item production capacity of 105 million pieces of a conditional brick in a year of normal format "1 NF" production capacity is 275 thousand tons of finished products per year. 105 million units).

Required volume of investments in the construction of the facility of € 50 million, or 3 500 000 000 RUB (at the rate of 70 rubles) including:

 civil works 6 820 300 Euro 477 420 860 RUB.

 complex technical equipment (import) 163 14 050 Euro – 991 413 290 RUB.

 other equipment and 010 11617 costs of Euro 813 190 510 RUB.

 automotive equipment 1 054 500 Euro 73 815 250 RUB.

 working capital– 1 144 160 090 RUB

The construction period of the plant is 1 year and 2 months. up to 1 year 6 months.

Payback period – from 4, 7 6, 6 years with the release of 105 million pieces of a conditional brick in a year a given range of a normal format( I NF).

Raw materials — clay bish-Abinskogo plot Kumykskogo field in Orenburg region subjected to the tests at the Institute Vniistrom at the pilot plant. The test presents both laboratory and Poluprovodnikovye. The degree of plasticity of the raw material belongs to the group of highly plastic clay raw materials. The content of quartz raw material belongs to the group with medium content of free quartz. According poltavtsi tests we recommend the following composition of ceramic masses: — clay — 80 % of mining sand — 20 %. The term drying brick solid brick — 72 hours; length of drying hollow bricks 42 hours. The firing temperature -950 deg. C. In General, it is recommended that raw material for the production of bricks method of plasticheskiye and the properties of the brick meets the requirements of GOST 530 — 95

The main consumers of bricks are construction companies engaged in residential, industrial and other construction, wholesale businesses and people using ceramic brick for individual household use and construction.

Organizational and managerial risks.

The project proponent has the management experience and are attracted to the project implementation specialists who have significant experience in this field. The peculiarity of the production cycle and technology defines the primary role of the training of technologists of the project. Requirements for working less than significant, as the production will be carried out on the modern automated equipment. Thus, organizational and managerial risks are low, the likelihood of any losses related to these risks are minimal.

Risks of raw material security.

Risks raw material security for the enterprise minor, as the project proponent has entered into lease agreements quarries that can supply the production of the necessary raw materials.

Production and technical risks.

Operational risks are related to possible losses in the production process, reduced productivity and enterprise performance. The degree of this risk can be considered moderate, as this type of potential losses affected the entire industry. To reduce the level of this risk is possible when using the necessary control measures on production and establishment of the necessary requirements to professionalism of employees. Technical risks associated with the possibility of wear of machinery and equipment in the course of time. This risk will be monitored through condition monitoring of machinery and equipment and carrying out timely preventive maintenance as needed. As wear will be a timely replacement of worn parts.

Financial risk is the risk of increasing the cost of the project and increase the payback period. The risks covered by the detailed study of the financial part of the project, selection of optimal structure of financing. Conducted financial and economic analysis of the project shows the adequacy of generated cash flows to Finance its future activities, taking into account a certain margin of safety.

The degree of social risk in this project low because of the high social significance of the project, as the project implementation will allow to create more jobs, provide a healthy and safe working conditions, to increase the tax base of the region and to stimulate the development of related industries. Also, the company will be the life insurance of industrial workers. The remuneration of the company plans which is above average for the area, employees will be provided with a social package.

Ecological risk — probability of negative changes in the environment, including long-term consequences, due to the negative impact on the environment. To reduce this risk, the company plans to systematically identify and examine the risks which are typical for this kind of activity and registration data on the state of the environment, as well as to environmental audit.

The risk of force majeure due to the probability of occurrence of natural disasters and illegal actions. Natural disasters are unpredictable and not preventable situations.

At this stage, some work has been done:

1. Carried out cadastral works, in the lease of the land for construction of the plant with an area of 12 hectares.
2. The resulting conclusion of sanitary-epidemiological (hygienic) evaluation.
3. Carried out engineering-geodetic and engineering-geological surveys.
4. Obtained permission to connect to engineering networks according to the calculations in the needs of the production (gas, electricity, communications) and railway.
5. Conducted topographic survey for the design of the gas pipeline, electricity, access road land.
6. Performed technical project-working documentation of the main production building of the plant.
7. To reach places of the construction site there is a railroad and highway.
8. Obtained permission to build a brick factory.
9. A contract for the supply of equipment with the firm "Hans LINGL of Verfahrenstechnik und Anlagenbau GmbH & Co KG" in Krumbach, Germany (Lingle).